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Equipment Qualification (DQ/IQ/OQ/PQ) + FAT/SAT for MedTech Manufacturing

Release production equipment faster with lean, audit-ready qualification that aligns DQ/IQ/OQ/PQ and FAT/SAT to real risk. I keep the scope tight, the evidence clear, and the handover QA-ready. Based in Zurich, available on-site or remote across Switzerland.

Talk to me: [email protected]+41 783 20 66 33

Start small

Qualification Gap Check (2–4 hours)

Rapid review of URS/specs + available vendor docs; you get a prioritized gap list and a recommended path to DQ/IQ/OQ/PQ (scope by criticality).

  • Prioritized gaps & missing evidence
  • Recommended qualification path (DQ/IQ/OQ/PQ)
  • Next-step plan (what to do first)

Who it’s for

  • MedTech / Biotech manufacturing teams releasing new production equipment
  • Cleanroom equipment, utilities, and critical process machines
  • Test & assembly machines with regulated acceptance criteria
  • Engineering + QA teams needing audit-ready evidence and traceability
  • Supplier-built equipment requiring aligned FAT/SAT acceptance

Typical situations

  • A new machine is arriving and the qualification plan is not defined
  • FAT/SAT criteria are unclear or not aligned with QA expectations
  • Equipment modifications trigger requalification needs
  • Gaps exist in URS/requirements or acceptance criteria
  • Deviations or evidence gaps delay release to production

Deliverables

  • Qualification plan and risk-based scope definition
  • DQ / IQ / OQ / PQ protocols and data sheets (as applicable)
  • FAT/SAT acceptance criteria plus punch-list support
  • Execution support, deviations log, and CAPA input as needed
  • QA-ready reports and a traceable evidence package
  • Verification test methods and GR&R/MSA evidence capture guidance

FAQ

How long does a qualification project take?

Most projects run 2–6 weeks per phase depending on equipment complexity, documentation maturity, and execution model. FAT/SAT timing can shorten the overall cycle.

Remote vs on-site — what do you recommend?

Planning and document work can be done remotely. Execution, FAT/SAT, and cleanroom activities typically require on-site presence.

How are scope changes handled?

Changes are managed through a clear change request with impact assessment, updated acceptance criteria, and agreement before execution.

What information do you need from us?

URS or requirements, drawings, calibration records, vendor manuals, software/firmware versions, and access to the equipment or FAT/SAT plan.

Ready to release equipment with confidence?

Start small with a Qualification Gap Check or jump into a scoped FAT/SAT and qualification plan.

Scope your project

Share goals and constraints - fastest via email or WhatsApp.

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